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cast iron : ウィキペディア英語版
cast iron

Cast iron is a group of iron-carbon alloys with a carbon content greater than 2%. The alloy constituents affect its colour when fractured: white cast iron has carbide impurities which allow cracks to pass straight through. Grey cast iron has graphite flakes which deflect a passing crack and initiate countless new cracks as the material breaks.
Carbon (C) and silicon (Si) are the main alloying elements, with the amount ranging from 2.1–4 wt% and 1–3 wt%, respectively. Iron alloys with less carbon content are known as steel. While this technically makes these base alloys ternary Fe–C–Si alloys, the principle of cast iron solidification is understood from the binary iron–carbon phase diagram. Since the compositions of most cast irons are around the eutectic point of the iron–carbon system, the melting temperatures closely correlate, usually ranging from , which is about lower than the melting point of pure iron.
Cast iron tends to be brittle, except for malleable cast irons. With its relatively low melting point, good fluidity, castability, excellent machinability, resistance to deformation and wear resistance, cast irons have become an engineering material with a wide range of applications and are used in pipes, machines and automotive industry parts, such as cylinder heads (declining usage), cylinder blocks and gearbox cases (declining usage). It is resistant to destruction and weakening by oxidation (rust).
The earliest cast iron artefacts date to the 5th century BC, and were discovered by archaeologists in what is now Jiangsu in China. Cast iron was used in ancient China for warfare, agriculture, and architecture.〔 During the 15th century, cast iron became utilized for artillery in Burgundy, France, and in England during the Reformation. The first cast iron bridge was built during the 1770s by Abraham Darby III, and is known as The Iron Bridge. Cast iron is also used in the construction of buildings.
==Production==
Cast iron is made by re-melting pig iron, often along with substantial quantities of scrap iron, scrap steel, lime stone, carbon (coke) and taking various steps to remove undesirable contaminants. Phosphorus and sulfur may be burnt out of the molten iron, but this also burns out the carbon, which must be replaced. Depending on the application, carbon and silicon content are adjusted to the desired levels, which may be anywhere from 2–3.5% and 1–3%, respectively. Other elements are then added to the melt before the final form is produced by casting.
Iron is sometimes melted in a special type of blast furnace known as a cupola, but more often melted in electric induction furnaces or electric arc furnaces. After melting is complete, the molten iron is poured into a holding furnace or ladle.

抄文引用元・出典: フリー百科事典『 ウィキペディア(Wikipedia)
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